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3.0 DISA Valve Flap Repair Kit for BMW M54

Availability: In stock
For dispatch on 21/09/2021, order this item in the next
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Our repair kit in this listing addresses the common failure of the BMW DISA 3.0 ltr intake adjuster valve unit. Our components described herein with the assistance of our supportive instruction media will allow you to replace the faulty components which always fail within the DISA unit, without having to replace it with another OEM part that is going to fail again due to the same manufacture faults. An extremely common fault corrected by our repair kit.

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symptoms of fault

The symptoms of this fault are very obvious; there is a rattling noise coming from the DISA valve, SES light is lit and getting a lean mixture fault or rough running at idle. Displaying DTC codes and a loss in low end torque. There may be a rattling, buzzing or clicking noise coming from the engine.

Fault codes: lean condition(P1083, P1085), front oxygen sensor lean (P1090, P1092) oxygen sensor slow response (P1087, P1089) and cylinder misfire (P0311-P0316) fuel control mixture lean (bank 2 sensor 1) and p0174 system too lean, showing?

the cause

bmw disa intake adjust valve flap for 3.0 ltr for E46 2000-2005 325i Sedan

bmw disa intake adjust valve flap for 3.0 ltr for E46 1999-2004 325xi Sedan

bmw disa intake adjust valve oem flap for 3.0 ltr for E60 2002-2004 525i Sedan

The original plastic Disa valve components wear and often snap causing the symptoms noted above.

The pin retaining the flap can also pop out entering the engine! The likely cause of the faults noted above and most common cause is the weak plastic components within the DISA valve unit vibrating together and wearing causing the flap to operate at the wrong times and eventually leading to destruction of the flap plate. The pieces of this flap can even enter the engine often causing severe engine damage; likewise the metal pin that holds the flap plate in position can vibrate loose and enter the engine.

the solution
Bmw disa valve intake adjuster unit 3.0 new aluminium flap Bmw disa valve intake adjuster unit 3.0 new aluminium flap
Fit our improved design billet aluminium flap kit, designed to never fail, save the cost of a replacement DISA valve which will only fail again.

Using our kit, the weak components of the DISA valve flap and crank lever are replaced with our many times stronger billet aluminium parts, retained by our precision machined screw, which tightly holds the two components together; eliminating wear and the need for the retaining pin which can enter the engine. Our part is completely redesigned to never fail- OEM clearances are reduced minimising vibrations in the part, preventing any future failure. Our kit also includes a high temperature Viton 75 O-ring to create a good seal between the DISA unit and the manifold, eliminating any air leaks.

Video Instructions
Repair Guide
Vehicles Affected

BMW M54 3.0 & Liter Applications
E36 1999-2002 Z3 3.0i Coupé

E36 1999-2002 Z3 3.0i Roadster

E39 2000-2003 530i Sedan

E39 2000-2003 530i Touring

E46 1999-2006 330Ci Convertible

E46 1999-2006 330Ci Coupé

E46 1999-2005 330i Sedan

E46 1999-2005 330i Touring

E46 1999-2004 330xi Sedan

E46 1999-2005 330xi Touring

E53 1999-2006 X5 3.0i SUV

E60 2002-2005 530i Sedan

E65 2002-2005 730i Sedan

E66 2002-2004 730Li Sedan

E83 2003-2006 X3 3.0i SUV

E85 2002-2005 Z4 3.0i Roadster

BMW Part# 11617544805 or 11617502275

Number Stamped on DISA Housing: 7544805 or 7502275
You will receive
BMW Disa 3.0 flap repair kit valve intake adjuster replacement flap

Our repair kit includes all the components you will need to restore your BMW DISA unit, you will recieve the components shown above.